Affiliated Products operates a full suite of automatic and semi-automatic equipment to manufacture custom wire harnesses, cable assemblies, and electromechanical assemblies for OEMs. Our facility in Mayville, Wisconsin is equipped to handle high-volume production runs as well as small, complex low-volume builds — all manufactured to IPC/WHMA-A-620 standards and 100% electrically tested before shipment.
Manufacturing Capabilities
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Wire Cutting & Stripping Automated wire cutting and stripping equipment from Komax and Schleuniger ensures precise, repeatable preparation across all wire gauges. Supports high-volume production with consistent quality.
Crimping & Terminating Semi-automatic and fully automatic crimping equipment supports a wide range of terminals and connector families including Deutsch, Amphenol, Molex, Delphi/Packard, and Tyco. Automated applicators ensure consistent crimp force and pull-test compliance.
Ultrasonic Welding Stapla and Telsonic ultrasonic welders produce low-resistance, high-reliability wire splices and terminations — ideal for high-current applications and assemblies requiring permanent, maintenance-free joints.
Braiding & Sleeving New England Butt braiding equipment applies textile or metallic braiding for abrasion resistance, EMI shielding, and cable protection in demanding environments including agricultural, construction, and off-road applications.
Laser Engraving & Marking Epilog laser systems provide permanent, professional connector and cable marking for circuit identification, traceability, and brand labeling without the cost of custom molded parts.
Ink-Jet Wire Marking Kodera ink-jet wire marking equipment applies circuit identification directly to wire insulation for clear, permanent traceability throughout the harness.
Electrical Testing Cirris computerized electrical test systems perform 100% continuity and hipot testing on every assembly before shipment — verifying correct circuit routing, termination quality, and insulation integrity.
Small & Complex Manual Assembly Skilled technicians perform detailed manual assembly work for low-volume, high-complexity harnesses that require custom routing, specialty connectors, or tight packaging constraints.
Equipment Manufacturers
Our manufacturing capabilities are built around industry-leading equipment from:
Amphenol
Cannon
Cirris
Deutsch
Kodera
Komax
Molex
New England Butt
Delphi/Packard
Panduit
Schleuniger
Tyco
Yuhdak
Stapla
Telsonic
Epilog
Wiedenbach
A complete, detailed facilities list is available upon request.
braiding
cable cut & strip
terminating
automated cut/strip/crimp equipment
testing
small manual
Whether you need prototype quantities to validate a design or full-scale production to support your manufacturing line, Affiliated Products has the equipment and capacity to deliver. We build to your drawings, connection sheets, or samples — and our team reviews every design for manufacturability before production begins.
All assemblies are manufactured to IPC/WHMA-A-620 standards, the benchmark for wire harness and cable assembly quality required by most OEM procurement teams.