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Custom Wire Harnesses for Off-Road and Powersports Equipment OEMs

Off-road equipment operates in conditions that push electrical systems to their limits — constant vibration, mud, water, extreme temperatures, and relentless mechanical stress. Affiliated Products manufactures custom wire harnesses and cable assemblies for OEMs building off-road vehicles and powersports equipment, engineered to hold up where standard assemblies fail.

Built for the Demands of Off-Road Equipment

Whether your machine runs through a muddy job site or a rocky trail, your wiring has to keep up. Our off-road wire harnesses are manufactured with:

  • Abrasion and cut-resistant cable jacketing rated for high-flex environments
  • Sealed, moisture-resistant connectors (Deutsch, AMP, Molex) rated for mud and water exposure
  • Vibration-resistant terminations designed for high-cycle duty
  • UV-stable jacketing for equipment operating in direct sunlight
  • IP-rated interfaces where ingress protection is specified
  • 100% continuity tested before shipment

Off-Road Vehicle Types We Support

Our wire harness assemblies are used in a wide range of off-road and powersports applications:

  • Off-road light trucks and specialty vehicles
  • Hunting and utility vehicles
  • Off-highway work vehicles and crew carriers
  • Snow grooming and trail maintenance equipment

OEM Wire Harness Manufacturing from Prototype to Production

Affiliated Products works with off-road OEMs at every stage of development. We build to your drawings, connection sheets, or samples and review every design for manufacturability before production begins. All assemblies are manufactured to IPC/WHMA-A-620 standards. Located in Mayville, Wisconsin, we’re well positioned to support OEM manufacturers throughout the Midwest and across North America.